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Ingersoll Rand Introduces New TURBO-AIR NX 8000 Integrally Geared Centrifugal Compressor

October 15, 2015 By Jason Eelbode

Ingersoll Rand (NYSE:IR), a global leader in compressed air and gas systems and services, power tools, material handling and fluid management equipment, will debut the TURBO-AIR® NX 8000 integrally geared centrifugal compressor at the Turbomachinery & Pump Symposia, September 14 in Houston, Texas. The TURBO-AIR NX 8000 compressor can be configured for many different applications and the updated design brings the key system components closer to the edge of the package for easier access.

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The control, lubrication and cooling systems on the TURBO-AIR NX 8000 optimize flow and operational efficiency, resulting in low total lifecycle costs.

Built on a robust platform, the TURBO-AIR NX 8000 is rated for powers from 750 kW to 1,700 kW (1,000-2,250 hp) with flows from 142 to 283 m3/min (5,000-10,000 CFM) and pressures from 3.5 to 14.5 barg (50-210 psig).

“The TURBO-AIR NX 8000 will help customers achieve the bottom line results that are at the forefront of every plant manager’s mind; to optimize flow and efficiency in a highly reliable and compact package,” said Cary Collins, engineered centrifugal compression leader of the Compressed Air and Gas Systems and Services business at Ingersoll Rand. “When we designed the TURBO-AIR NX 8000 we focused on enhancing the overall reliability of the complete package in order to minimize downtime. The design also achieves exceptionally low internal pressure drops that translate into efficiency gains. Both enhancements result in a lower cost of ownership for the operator.”

Ingersoll Rand - Turbo Air NX 8000The TURBO-AIR NX 8000’s lubrication reservoir tank doubles as the sub-base of the compressor, allowing it to retain lubrication fluid and as well as serve as the foundation for the compressor and its major sub-components. The sub-base is built with two heavy-duty I-beams and plate steel in the new design to improve the structural strength of the compressor package. The basic trim package includes a temperature probe, level gauge and heater.

The standard package and available package options of the TURBO-AIR NX 8000 centrifugal compressor make it a distinctive choice for a variety of industries including: glass manufacturing, automotive, textiles, and air separation. The TURBO-AIR NX 8000 can also be packaged in compliance with American Petroleum Institute (API) 614, 670, 671 and 672 standards making it a great fit for many oil and gas applications and other highly specified uses.

The TURBO-AIR NX 8000 compressor comes equipped with a variety of features:

MAESTRO™ Universal SP Control System
A split-panel design separates access for single-phase and three-phase circuits. A single-point electrical service connection provides quick, hassle-free installation and maintenance, all while providing exceptional compressor monitoring and set-point control.

Lubrication System
A coolant-side temperature control valve regulates coolant flow to optimize system efficiency, and the SAE connections ensure a leak-free operation.

Compressor Cooling System
The TURBO-AIR standard water-in-tube intercooler design is constructed with high quality materials and precise manufacturing tolerances for distinct heat transfer properties and compressor performance. Interchangeable water headers were specially designed to integrate the water manifold and distribution system with an optional trim valve, again simplifying installation and increasing performance.

Gearbox
The unit’s standard design includes a removable cover along a horizontal split-line for ease of inspection and maintenance, and a high-gloss epoxy based exterior finish. The gearbox has been specially designed to deliver oil to the rotating parts of the compressor with very limited piping both internally and externally. Special consideration was also given to enable API-type customization, including special instrumentation and monitoring mounting locations and access at various points on the gearbox.

For more information about the TURBO-AIR NX 8000, please visit:
centrifugal.ingersollrand.com
Ingersoll Rand leaders are available for interviews at the Turbomachinery & Pump Symposia upon request and by appointment.

About Ingersoll Rand:
Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands—including Club Car®, Ingersoll Rand®, Thermo King® and Trane®—work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable progress and enduring results. 

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Ingersoll Rand products range from complete compressed air and gas systems and services, to power tools, material handling and fluid management systems. The diverse and innovative products, services and solutions enhance our customers’ energy efficiency, productivity and operations.

For more information, please visit:
www.ingersollrand.com
-OR-
www.ingersollrandproducts.com

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Full article: Ingersoll Rand Introduces New TURBO-AIR NX 8000 Integrally Geared Centrifugal Compressor
Source: Industrial Machinery Digest

Filed Under: Industrial Safety News Tagged With: Industrial

South-Tec 2015, Booth 1331: EMAG Presents World-Class Machining Quality with a North American Debut

October 15, 2015 By Jason Eelbode

At South-Tec 2015, October 27-29 at the Charlotte Convention Center, EMAG will feature manufacturing systems for precision metal components with the North American premier of its new VM spindle down machine platform for the low-cost production of small batches and complex geometries.

Part of the large family of EMAG modular machines, the VM 9 vertical turning center

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combines a reliable platform with an extensive range of equipment. Designed to machine chucked components with a maximum diameter up to 450 mm, it features a tool turret which can be fitted with up to twelve tool positions and can be equipped with driven tools to carry out drilling or milling operations. An integrated probe delivers absolute process reliability by ensuring continuous quality control of the workpieces, making the VM 9 extremely well equipped for a wide variety of production tasks, enabling it to produce a wide range of workpiece formats. The VMC MT series expands the machine concept with a focus on universality so it can be configured to suit almost any customer request. Complete machining using a wide variety of technologies is a key feature and the VMC MT series offers a standard tool magazine with 40 positions, expandable to 120 tooling options. Various spindles compliment this range to make the VMC MT series the all-round solution for a wide variety of workpieces. (More information at vm-vmc.emag.com)

EMAG South-tec

The VL series will also be on display for visitors to experience the successful EMAG modular inverted vertical lathe design. With the aim to develop a system of modular machines ideal for use in the manufacturing of medium and large batch runs, one common feature of all four machine sizes is the shared modular, compact design. Their small footprint means reduced floor space costs and flexibility in machine layout. Every VL machine features an integrated O-automation system for transporting workpieces. When combined with the self-loading pick-up spindles, this automation concept ensures short cycle times and high productivity. To accommodate machine operators, all the service units are easily within reach, with the various units (electrics, hydraulics, cooling system, cooling lubricant and central lubrication system) accessible at any time so that the machines can be maintained with ease. (More information at vl-vt.emag.com)

EMAG South-tec

The technologies in the EMAG Group cover the entire spectrum of metalworking, including non-traditional processes. Electro-Chemical Machining (ECM) is used in the aerospace sector for the manufacture of blisks, while laser welding is essential in lightweighting automotive components. eldec modular induction (MIND) hardening systems are now also available from EMAG, the latest addition to their technology portfolio,. Featuring Simultaneous Dual Frequency (SDF) technology, eldec hardening systems compliment the workpieces machined by EMAG lathes to create efficient, complete production lines. The flexible machine concepts and complete systems from EMAG offer modular and customized solutions for the production of workpieces in nearly every industry. We look forward to EMAG South-tecwelcoming you to booth 1331!

About EMAG:
The EMAG Group covers the entire spectrum of machining processes in the metalworking industry. Whether for chucked components or shafts, the companies under the EMAG umbrella offer the latest technological advances to optimize a manufacturing solution for every customer’s requirement. EMAG is a trendsetter in the field of vertical turning and multi-functional production machines with a variety of technology centers allowing EMAG to become an important partner in the realization of manufacturing solutions for the production of transmission, engine and chassis workpieces, as well as for OCTG components and coupling threads of the oil field industry and exotic materials used in the aerospace industry. The leader in inverted vertical pick-up lathes, EMAG has integrated its pick-up principle into a wide array of technology-specific machines offering world-class manufacturing with a minimal footprint, short chip-to-chip times and top quality. Our focus is on complete processes that allow the customer to machine everything in a single set-up.

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EMAG Group Technologies:
Turning, Milling, Grinding, Hobbing, Laser Welding, Electro-Chemical Machining, Induction Hardening and Heat Shrink Assembly.

The German based company is an important partner in the realization of complete manufacturing lines world-wide with offices around the globe. Their US representation is located in Metro-Detroit.

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The post South-Tec 2015, Booth 1331: EMAG Presents World-Class Machining Quality with a North American Debut appeared first on Industrial Machinery Digest.



Full article: South-Tec 2015, Booth 1331: EMAG Presents World-Class Machining Quality with a North American Debut
Source: Industrial Machinery Digest

Filed Under: Industrial Safety News Tagged With: Industrial

EXSYS Expands With Line of High-precision Rotary Tables

October 15, 2015 By Jason Eelbode

EXSYS Tool Inc., well known for its high-quality, productivity-boosting solutions for CNC turning centers, now offers those same benefits for customer milling applications as the new exclusive North America supplier of pL LEHMANN ultra-high precision rotary tables.

The Swiss-manufactured pL LEHMANN 500 series of modular multi-axis rotary tables allow users to upgrade a vertical

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machining center to significantly increase productivity without incurring the expense of a new machine. Adaptable to nearly any workpiece or production situation, the tables are available in four basic models that can be assembled into as many as 240 different configurations. More than 20 different clamping methods and behind-the-spindle accessories that include rotary unions, special clamping cylinders and angular position measuring systems further extend the system’s adaptability.

“From day one, we have, and continue to, provide customers with more than just tools,” said Stewart Bachmann, CEO of EXSYS Tool Inc. “Our goal is to truly improve their productivity as well. This is why we’ve always limited the product lines we represent to only those that definitely outperform the competition when it comes to quality, service and immediate support responsiveness. pL LEHMANN is a company that far exceeds those criteria, which is why we are extremely proud to welcome them to the EXSYS/Eppinger brand.”

EXSYS LehmannAdditionally, Bachmann announced the appointment of Ivo Straessle as the company’s new pL LEHMANN product manager. As a valued team member, Straessle will also be the EXSYS/Eppinger Northeast territory manager.

Compact pL Lehmann tables consume a minimum of space in the machine work envelope, facilitating optimal tool access to the workpiece. Despite their space-efficient dimensions, the tables and spindles offer strong resistance to pull-out torque and axial force while providing high levels of clamping torque. Engineered for low power consumption and light weight, the tables feature IP67 rated enclosures.

Both single-spindle and multi-spindle tables are available in 4-axis and 4/5-axis versions. Swiveling-bridge-style 4-axis tables employ the roto-FIX clamping yoke for machining of multiple parts. The tables’ backlash-free preloaded gear drives (PGD) provide both high torque and high rotation speeds, with spindles capable of 47-111 rpm and cycle times for 90 degrees of 0.34 sec. pL Lehmann 5-axis tables operate in simultaneous machining or productivity-enhancing 3+2 positioning modes.

About EXSYS Tool, Inc.:
Founded in 1987, EXSYS Tool, Inc. is the exclusive importer of German-made EPPINGER solutions, including high-precision live and fixed toolholders for CNC turning centers, modular adapter systems for quick lathe tooling changeovers and gear box solutions for a wide range of applications. The company also offers Swiss-manufactured pL LEHMANN high-precision rotary tables engineered for CNC milling machine operations. 

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With headquarters near Tampa, Florida, and support offices in California, Canada and Mexico, EXSYS offers a variety of different types of tool holders, gold standard tooling repair and applications expertise to manufacturers throughout North America.

For more information, please visit:
www.exsys-tool.com

Or contact:
info@exsys-tool.com

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Full article: EXSYS Expands With Line of High-precision Rotary Tables
Source: Industrial Machinery Digest

Filed Under: Industrial Safety News Tagged With: Industrial

Hexagon Metrology Hosts HxGN LIVE Local Event at North American Headquarters

October 15, 2015 By Jason Eelbode

Hexagon Metrology will host an HxGN LIVE Local event from 8:30am to 3:00pm on Wednesday, October 21, 2015 at its North American headquarters in North Kingstown, RI. This premier open house will highlight the most innovative technologies in the industrial measurement marketplace. During the gathering, guests can talk one-on-one with Hexagon experts and application engineers, view interactive product demonstrations, and attend informative technical sessions.

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The company’s state-of-the art facility includes expansive demonstration rooms and training classrooms, where more than 80 software training classes are conducted each year Hexagon Metrology’s headquarters is located in the Quonset Business Park at 250 Circuit Drive, North Kingstown, RI.

The press is cordially invited to attend the event, and are asked to RSVP via email to: belinda.jones@hitechmarketing.com

HxGN LIVE

The event’s diverse agenda will feature everything from new product introductions to robotic measurement and part handling solutions. Topics will include updates on laser tracker technologies, the ROMER Absolute arm with integrated scanner and Tube Shaper products, PC-DMIS inspection software and a technology preview of Metrology Management System (MMS). Other technologies to be showcased are the Global CMM with advanced sensors, measurement automation with industrial robots, shop floor inspection systems, and white light measurement systems (WLS).

“We look forward to opening our doors on October 21 to offer a unique opportunity to learn more about the world of metrology. This special HxGN LIVE Local event will give our guests a close-up look at our headquarters, the largest solution center in North America, and the chance to explore Hexagon Metrology’s extensive measurement technology offerings,” states Jack Rosignal, Executive Vice President, Commercial Operations, Hexagon Metrology. “Our visitors will be able to meet inspiring engineers who are working with customers everyday to solve real world measurement and inspection problems.”

To register, please visit:
www.HexMet.us/LIVELocal/QP15

About Hexagon Metrology:
Hexagon Metrology offers a comprehensive range of products and services for all industrial metrology applications in sectors such as automotive, aerospace, energy and medical. We support our customers with actionable measurement information along the complete life cycle of a product – from development and design to production, assembly and final inspection.

With more than 20 production facilities and 70 Precision Centers for service and demonstrations, and a network of over 100 distribution partners on five continents, we empower our customers to fully control their manufacturing processes, enhancing the quality of products and increasing efficiency in manufacturing plants around the world.

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For more information, please visit:
www.hexagonmetrology.us

Hexagon Metrology is part of Hexagon (Nordic exchange: HEXA B). Hexagon is a leading global provider of design, measurement and visualization technologies that enable customers to design, measure and position objects, and process and present data.

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Full article: Hexagon Metrology Hosts HxGN LIVE Local Event at North American Headquarters
Source: Industrial Machinery Digest

Filed Under: Industrial Safety News Tagged With: Industrial

Wilson Tool Dura-Die Parting Tool Offers Longer Grind Life

October 15, 2015 By Jason Eelbode

Wilson Tool International (www.wilsontool.com), the largest independent manufacturer of tooling systems for punch presses, press brakes, and punch and die components for the stamping industry, offers the Dura-Die parting tool.

The Dura-Die’s replaceable die inserts are made from Wilson Tool’s exclusive Ultima tool steel, which allows greater wear resistance to achieve maximum grind life.

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The die base is made from shock-resistant steel, allowing it to withstand even the highest punching force. Combined, these two steels give fabricators ultimate durability and performance.

Wilson Tool International - Dura-Die Parting Tool

Available only from Wilson Tool, the Dura-Die parting tool includes the following features:

• Economical replaceable inserts, which are a lower-cost alternative to replacing the entire die. Fabricators can simply replace the die inserts for quick changeovers.
• Combining the Dura-Dire parting tool with Wilson Tool’s Dura-Blade product, metal fabricators can greatly increase the life of parting tools. When a new die is necessary, the removable insert can easily be replaced with minimal downtime.
• Available for standard parting in C, D, and E stations (close-to-clamp is available in D and E stations).
• Available with positive and SlugHugger2 relief options.


About Wilson Tool:

Since 1966, Wilson Tool International® (www.wilsontool.com) has been a leading provider of tooling solutions that enhance the performance of sheet metal fabricating machinery worldwide. Wilson Tool is the world’s largest independent manufacturer of tooling systems for punch presses, press brakes, and punch and die components for the stamping industry. 

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Products are manufactured at the company’s world headquarters in White Bear Lake, Minn., USA, as well as manufacturing facilities in England, China, Brazil and Italy. Exacta product lines are manufactured in Toronto, Ontario, Canada. Wilson Tool’s network of sales engineers and international distributors operate in virtually every industrialized nation around the globe.

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Full article: Wilson Tool Dura-Die Parting Tool Offers Longer Grind Life
Source: Industrial Machinery Digest

Filed Under: Industrial Safety News Tagged With: Industrial

DE-STA-CO Introduces New Manual Clamp Series

October 15, 2015 By Jason Eelbode

With the new 52H-3E series, DE-STA-CO is offering a very individualized, adjustable manual power clamp primarily for prototype fixtures. The manual power clamps are available in two sizes – 50 and 63. They have a completely closed aluminum housing that protects the inner mechanical parts from weld splatters.

The opening angle is close to infinitely variable with adjustments from 0 to 135

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degrees. An Allen key is used to open the retaining mechanism and to clamp it again to the desired setting.

There are two manual levers available that can be mounted on the left or right. While the “H0” model can be installed in different positions, the “HS” model can be welded on as desired, even at an axially bent angle, thus utilizing the ergonomic position. There is a large array of U and side clamping arms available.

destaco - manual clamp series
The new Manual Power Clamp Series 52H-3E is very adjustable – perfect for prototype fixtures.

The models of the new series are available with or without sensors.  Colored LEDs reliably indicate the current status of the clamp: Green means ready for operation; yellow and red indicate that the clamp is in open and closed position, respectively. In order to prevent damage, the sensors are divided into two parts: The sensors are in the clamp; the connector shell with the LEDs is accessible from the outside.

The new series is designed for use in a temperature range from negative 13 to positive 158 degrees Fahrenheit (negative 25 to positive 70 degrees Celsius).  The maximum holding force is 960 ft.lb (1,300 Nm) for model 50 and 1330 ft.lb (1,800 Nm) for model 63. Both models can replace series 82M-3E.

About DE-STA-CO:
Celebrating 100 years of innovation in 2015, DE-STA-CO is a global automation and workholding company that provides productivity solutions to the manufacturing industry. Quality and service have helped DE-STA-CO evolve from a single stamping shop into a leader in the design and manufacture of cost-reducing, flexible products. 

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With operations in the United States, Brazil, China, France, Spain, Germany, India, the Netherlands, Thailand and the United Kingdom, DE-STA-CO offers standard and custom solutions for industrial customers around the world. DE-STA-CO is part of the Engineered Systems segment of Dover Corporation, a multi-billion dollar diversified global manufacturer.

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Full article: DE-STA-CO Introduces New Manual Clamp Series
Source: Industrial Machinery Digest

Filed Under: Industrial Safety News Tagged With: Industrial

Okuma Unveils OSP Suite, the Newest Generation of Intelligent CNC Control Technology

October 15, 2015 By Jason Eelbode

Okuma America Corporation, a world-leader in CNC machine tool manufacturing, introduces OSP Suite, an open architecture CNC control system that combines Intelligent Technologies with various software applications to improve cycle and lead times while simultaneously achieving optimum machine conditions.

Built on the OSP-P300 Control platform, it seamlessly combines a visually pleasing

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and easy to use operating interface with customizable layouts, machine tool apps, widgets, shortcuts and touch screen technology to improve shop floor productivity. The fully integrated functioning of OSP Suite is made possible by Okuma’s use of the mechatronics approach, designing all control, motion and iron components to create a synergistic system that delivers greater reliability and enhanced performance.

Operator Efficiency: The OSP-P300 control features a highly reliable, durable, easy-to-navigate touch screen. The screen can be customized for three different operators with convenient one touch access to machine tasks and suite apps. Each operator can digitally store and easily retrieve documentation and notes right on the control with the white board and message board widgets.

Digital Manufacturing: Information and help features are always at the operator’s fingertips. Manuals, checklists, work orders and process sheets are stored on the control. A helpful search function lets the user easily find important documentation for quick reference and allows the user to bookmark data and notes critical to keeping machines up and running. Operators can also view part files in 3D.

Okuma OSP Suite

Intelligent Technology and Apps: Okuma’s Intelligent Technologies and Apps enhance machine performance and optimize machine tool productivity. Users can customize the functionality of the control with a variety of Apps from the Okuma App Store.

ECO Suite: ECO Suite uses ECO Idling Stop functionality to stop energy-wasting machine tool idling and non-essential functions. Thermo-Friendly Concept technology automatically stops the cooling unit if needed, while maintaining machine accuracies. Reports track and show energy consumption and savings.

Control Screen: The control screen is available in 15 or 19 inch screen configurations. Machine conditions, widgets, apps, shortcuts are visible on the home screen and can be customized simply by touching add and remove keys.

Okuma’s OSP Suite integrates hardware and software to improve productivity making it a true one source solution for metal cutting manufacturing.

For more information on OSP Suite visit:
http://www.okuma.com/cnc-control-osp-suite

About Okuma America Corporation:
Okuma America Corporation is the U.S.-based sales and service affiliate of Okuma Corporation, a world leader in CNC (computer numeric control) machine tools, founded in 1898 in Nagoya, Japan. The company is the industry’s only single-source provider, with the CNC machine, drive, motors, encoders, and spindle all manufactured by Okuma. The company also designs their own CNC controls to integrate seamlessly with each machine tool’s functionality. In 2014 Okuma launched the Okuma App Store, the industry’s only centralized online marketplace for machine tool apps and related content.

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Along with its extensive distribution network (largest in the Americas), and Partners in THINC, Okuma is committed to helping users gain competitive advantage through the open possibilities of machine tools, today and into the future.

For more information, please visit:
www.okuma.com

Or follow us on Facebook or Twitter @OkumaAmerica.

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Full article: Okuma Unveils OSP Suite, the Newest Generation of Intelligent CNC Control Technology
Source: Industrial Machinery Digest

Filed Under: Industrial Safety News Tagged With: Industrial

Chevalier FBL-200 Slant-Bed Lathe With Box Ways

October 14, 2015 By Jason Eelbode

End users looking for high performance and value will want to check out the newly designed FBL-200 from Chevalier.

The CNC machine, boasting a 45-degree, slant-bed, rigid box ways structure, is supported by ribbed Meehanite cast-iron, which provides strong support and excellent damping absorption that helps to resist deflection and vibration during heavy machining.

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The Chevalier FBL-200 is engineered with ease of access and trouble-free maintenance in mind. Its compact design minimizes floor space for the large work envelope.

It’s the best machine in the market for mixed volume, short-run or dedicated high-volume applications.

With a magazine-fed bar feeder or a gantry-style loader, the FBL is a fully automated, single-set-up, part-processing machining system that’s affordable and cost-effective.

ChevalierCapacity The FBL-200 slant-bed lathe features an 8″ hydraulic chuck, optional tool presetter, 18.5″ maximum swing diameter with 10.2″ maximum turning diameter and a maximum turning length up to 16″. The bar capacity is 2.5″.

Spindle The lathe features an up-to 20HP AC digital spindle motor. The spindle bar capacity is 2.55″ in diameter with speeds up to 3,500rpm. The spindle has cylindrical roller bearings that provide strong cutting capability.

Turret A 10-station indexing turret offers fast tool indexing.

Accessories A manual tailstock and programmable quill are standard, along with a chip conveyor that provides efficient chip management.

Control The model comes with a powerful FANUC 0i-TD control and digital servo drive and motor. This new control provides the most popular functions, including a rigid tap, multiple threads and a conversational Manual Guide 0i program.

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For more information, please visit:
www.chevalierusa.com

Or contact:
info@chevalierusa.com
(562) 903-1929  |  Herbert Hou

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Full article: Chevalier FBL-200 Slant-Bed Lathe With Box Ways
Source: Industrial Machinery Digest

Filed Under: Industrial Safety News Tagged With: Industrial

OSHA finds improper load rigging caused fatal worker injury in Lincoln, Nebraska

October 14, 2015 By Jason Eelbode

Oct. 15, 2015 OSHA finds improper load rigging caused fatal worker injury in Lincoln, Nebraska Employer name: CBS Pilings Solutions Inc., Riverside, Missouri Citations received: Oct. 14, 2015 Investi

Full article: OSHA finds improper load rigging caused fatal worker injury in Lincoln, Nebraska
Source: OSHA News Release

Filed Under: Industrial Safety News Tagged With: Industrial

OSHA cites Aspen Foods after machine takes part of worker's finger

October 14, 2015 By Jason Eelbode

Oct. 15, 2015 OSHA cites Aspen Foods after machine takes part of worker’s finger Employer name: Koch Foods Inc., doing business at Aspen Foods Inc. Citations received: Oct. 13, 2015 Investigation fin

Full article: OSHA cites Aspen Foods after machine takes part of worker’s finger
Source: OSHA News Release

Filed Under: Industrial Safety News Tagged With: Industrial

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